SINGLE CRYSTAL DIAMOND

Single Crystal Diamond for Precision Machining is a cutting-edge solution for achieving unparalleled precision and efficiency in your machining operations.

 

CVD Diamond

CVD Diamond

Mechanical grade single crystal CVD diamond is a cutting-edge material renowned for its exceptional mechanical properties and versatility. Shannon Abrasives specialize in supplying high-quality single crystal CVD diamond plates with precise crystallographic orientations, allowing for a wide range of applications in precision machining.

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Grades
Specifications
Applications
Quality

Grades

Mechanical grade supplied as standard, optical and electronic grades are available on request.

Specifications

Crystallographic Orientations:

 

We offer single crystal CVD diamond plates in 2Pt (110) and 4Pt (100) crystallographic orientations. These orientations provide different surface configurations and allow for tailored performance in specific applications. Whether you require the enhanced durability and wear resistance of the 2Pt orientation or the optimized thermal conductivity and electrical properties of the 4Pt orientation, our CVD diamond plates can meet your exact needs.

 

Standard Sizes:

 

We supply single crystal CVD diamond plates in all standard sizes to accommodate different application requirements. Our available standard sizes include 4 x 3 x 1.2mm and 3 x 3 x 1.2mm. These sizes are commonly used in a variety of applications and provide a balance between versatility and practicality.

 

Bespoke Sizes:

 

We understand that some projects demand unique dimensions. That’s why we offer the option for customers to request bespoke sizes for their single crystal CVD diamond plates. Our team is committed to meeting your specific requirements, and we can produce custom sizes tailored to your application needs. Simply provide us with your specifications, and we will work closely with you to deliver the perfect solution.

Applications

Mechanical grade single crystal CVD diamond finds applications in a wide range of industries and fields. Its exceptional mechanical properties, such as high hardness, stiffness and wear resistance, make it ideal for demanding applications. It is used in cutting tools, high-performance optics, and more. The versatility and reliability of our CVD diamond plates make them a preferred choice for professionals across various industries.

 

Choose our HPHT single crystal diamonds for their superior quality, reliability, and versatility. Contact us today to discuss your requirements and explore how our HPHT diamonds can elevate your cutting, grinding, and manufacturing processes. Our team is dedicated to providing tailored solutions and assisting you in finding the perfect diamond shape and size for your specific application needs.

 

Contact us today to discuss your requirements and explore how our mechanical grade single crystal CVD diamond plates can enhance your projects. Our dedicated team is ready to assist you in selecting the ideal diamond plate size and orientation for your needs, delivering exceptional performance and value.

Quality

We understand the importance of delivering exceptional quality and performance to our customers. As part of our comprehensive quality assurance process, we begin with a thorough dimensional check of each CVD diamond plate. This ensures that the size and thickness of the plates align with the specified requirements.

 

Additionally, we employ state-of-the-art technology, such as the Leica polarizing microscope, to conduct a stress analysis on the diamond plates. This advanced microscope allows us to examine the internal stress distribution within the plates, ensuring their structural integrity and minimizing the risk of any potential defects.

 

By utilizing these cutting-edge techniques, we can confidently provide Mechanical grade CVD diamond plates that not only meet but exceed the highest industry standards. Our commitment to quality assurance guarantees our customers receive reliable and high-performance diamond plates for their diverse mechanical applications.

HPHT

HPHT

HPHT (High-Pressure High-Temperature) single crystal diamond is a superior material renowned for its exceptional characteristics and versatility. Shannon Abrasives specialize in providing high-quality HPHT single crystal diamonds in various shapes and sizes, offering a wide range of applications in different industries.

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Specifications
Features
Applications
Quality

Specifications

We offer HPHT single crystal diamonds in a variety of shapes to suit your specific needs. Available shapes include square, rectangle, round, and triangle, providing versatility for a range of applications. In addition, we also offer plates suitable for wire drawing dies, ensuring we can meet the diverse requirements of our customers.

 

Our HPHT single crystal diamonds are available in a range of standard sizes, starting from 1mm up to 7mm. These sizes cater to various applications and offer versatility in their usage. However, we understand that unique projects may require specific dimensions. Therefore, we also offer the option for customers to request bespoke sizes, ensuring we can meet your precise requirements.

Features

High Purity and Impact Toughness:

Our HPHT single crystal diamonds are known for their high purity and excellent impact toughness. The high-purity composition ensures optimal performance in precision applications, providing clean and accurate cuts. The exceptional impact toughness ensures durability and resistance to mechanical stresses, extending the lifespan of the diamond and maintaining its performance even in demanding environments.

 

Good Thermal and Chemical Stability:

HPHT single crystal diamonds exhibit excellent thermal and chemical stability. They can withstand high temperatures and harsh chemical environments without compromising their structural integrity. This stability ensures consistent performance and durability in extreme conditions, making them an ideal choice for demanding applications.

 

Outstanding Thermal Conductivity:

One of the standout characteristics of HPHT single crystal diamonds is their outstanding thermal conductivity. They possess exceptional heat dissipation properties, enabling efficient cooling during cutting or grinding processes. This high thermal conductivity helps prevent overheating and prolongs the tool’s lifespan, ensuring optimal performance even in high-temperature environments.

Applications

HPHT single crystal diamonds find applications across a broad range of industries. Some notable applications include precision cutting tools for non-ferrous and non-metallic materials, dressing tools for grinding wheels, wear parts for high-wear applications, wire drawing dies for the manufacturing of wires, and much more. The exceptional properties of our HPHT single crystal diamonds ensure outstanding performance, precision, and longevity in these applications.

 

Choose our HPHT single crystal diamonds for their superior quality, reliability, and versatility. Contact us today to discuss your requirements and explore how our HPHT diamonds can elevate your cutting, grinding, and manufacturing processes. Our team is dedicated to providing tailored solutions and assisting you in finding the perfect diamond shape and size for your specific application needs.

Quality

We recognize the critical role that quality plays in delivering exceptional diamonds for various applications. Our rigorous quality assurance process includes a comprehensive set of tests to ensure the highest standards are met. Each single crystal HPHT diamond undergoes a dimensional check, where precise measurements are taken to verify its size and thickness against specified requirements. We also conduct thorough examinations using advanced techniques such as microscopy and spectroscopy to assess the diamond’s clarity, color, and purity. Additionally, a comprehensive analysis of the diamond’s optical and thermal properties is carried out to ensure its performance and reliability. Through these stringent quality assurance tests, we guarantee that our single crystal HPHT diamonds surpass industry standards and provide our customers with exceptional quality and value for their diverse applications.

View our other products

 

PCD (Polycrystalline Diamond Disks)

TSP (Thermally Stable Product)

CVD Diamond